It feels like we have a million projects going on right now, which is close to true. One of them has been restoring the windows in Brendan’s room. It has been a long process. I put in 30-60 minutes a day for a couple months. We are finally at the home stretch.
The windows were in pretty sore shape, but it was hard to tell prior to working on them. When Casey decided to strip all of the trim in that room, I figured we should probably knock out the windows in the process as we wanted to get to them next year anyways. So I yanked them out and took the hot air gun to them. The side and top rails of both the lower and upper sashes were in pretty good shape. The bottoms of the windows were in pretty terrible shape. So bad, that one of the lower sashes had a large chunk of the bottom rail(?) rotted out. Thankfully the wood facing the front and back didn’t have any rot, it was just the wood between it. I had to clean it out and use the equivalent of maybe 3-4 cups of filler to build it back up.
The upper sashes’ bottom rail was also in pretty rough shape, but not rotted. It had slowly sagged in the center, pulling the muntins away by 1/2″ to 3/4″. This required lots of wood hardener and wood glue to get it close to where it is supposed to be. It isn’t perfect, but it is much closer.
Once I got them all stripped and stained, I shifted focus to the glass. One of the windows had a broken pane. I took that window into a glass and window shop and had them replace the glass and glaze it. The glazing job wasn’t as good as I expected so I decided to do the rest myself. It likely was due to the 3 hour turnaround they gave me. The windows I glazed I was able to wait a day or two to clean up the leftovers without disturbing the smooth glaze lines much. It isn’t perfect, but I think it is pretty decent.
This lower sash was the one that was in the best shape. Apologizes for the bad lighting in these, they were taken downstairs in my soon-to-be new office.
And here is the better upper sash out of the two. I didn’t intentionally take pictures of the better sashes to hide the bad ones, it just happened to work out that way
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I definitely rank window refinishing as one of the least enjoyable tasks I’ve performed so far. However, I’ll detail the number one least enjoyable task in my next post
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